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Intake Manifold Removal

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: ENGINE FLYWHEEL REMOVAL .

Fig 1: Identifying Fresh Air Positive Crankcase Ventilation (PCV) Hose
G04841644Courtesy of SUZUKI OF AMERICA CORP.
  1. Disconnect and remove the fresh air positive crankcase ventilation (PCV) hose from the left camshaft cover fitting.
    Fig 2: Identifying Engine Coolant Air Bleed Pipe Bracket Bolts
    G04841645Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the engine coolant air bleed pipe bracket bolts from the upper intake manifold.
    Fig 3: Identifying Fuel Injector Harness Connector
    G04841646Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the fuel injector harness connector from the engine coolant air bleed pipe bracket.
    Fig 4: Identifying Engine Coolant Air Bleed Pipe
    G04841647Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the engine coolant air bleed pipe.
    Fig 5: Identifying Dirty Air PCV Hose
    G04841648Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect and remove the dirty air PCV hose from the intake manifold and the right camshaft cover fitting.
    Fig 6: Identifying Intake Manifold-To-Solenoid Evaporative Emissions (EVAP) Hose
    G04841649Courtesy of SUZUKI OF AMERICA CORP.
  6. Disconnect and remove the intake manifold-to-solenoid evaporative emissions (EVAP) hose from the intake manifold and from the EVAP solenoid.
    Fig 7: Identifying EVAP Solenoid Bolt
    G04841650Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the EVAP solenoid bolt.
    Fig 8: Identifying EVAP Solenoid
    G04841651Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the EVAP solenoid.
    Fig 9: Identifying Long Intake Manifold Bolts
    G04841652Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the long intake manifold bolts.
    Fig 10: Identifying Short Intake Manifold Bolts
    G04841653Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the short intake manifold bolts.
    Fig 11: Identifying Intake Manifold Assembly
    G04841654Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the intake manifold assembly.
    Fig 12: Identifying Lower Intake Manifold Gasket
    G04841655Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove and discard the lower intake manifold gasket.

Reference: INTAKE MANIFOLD DISASSEMBLE .