Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Brake Pedal Bracket Bolts (2 Of 2)

Courtesy of SUZUKI OF AMERICA CORP.

Install the accelerator pedal assembly to the brake pedal bracket. Refer to INSTALLATION PROCEDURE .

Fig 2: Installing Brake Pedal Bracket Pilot Bushings Into Foam Insulator Panel
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Install the brake pedal assembly into the vehicle, while guiding the brake pedal bracket pilot bushings into the foam insulator panel.
Position the booster studs through dash panel.
CAUTION:
Refer to FASTENER NOTICE .

Fig 3: Identifying Brake Pedal Bracket-To-Steering Column Bracket Bolt
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Install the brake pedal bracket-to-steering column bracket bolt.
Tightening torque

Tighten the bolt to 25 N.m (18 lb ft) .
Loosely install the brake booster mounting nuts.
Apply a thin coating of lithium grease to the pushrod pin on the brake pedal.

Fig 4: Identifying Brake Pedal Washer & Retaining Clip
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Connect the brake booster pushrod to the brake pedal.
Install the washer and retaining clip to the brake pedal.

Fig 5: Identifying Vacuum Brake Booster Mounting Nuts
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Tighten the vacuum brake booster mounting nuts.
Tightening torque

Tighten the nuts to 25 N.m (18 lb ft) .

Fig 6: Identifying Steering Column Bracket Cowl Nut
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Install the steering column bracket to cowl nut.
Tightening torque

Tighten the nuts to 25 N.m (18 lb ft) .
Connect the brake pedal position sensor electrical connector.

Fig 7: Identifying Accelerator Pedal Assembly Electrical Connector
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Connect the accelerator pedal assembly electrical connector.