Transmission Case Cover and 1-2 Reverse Clutch Assembly Installation

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: FORWARD AND DIRECT CLUTCH END PLAY MEASUREMENT .

Fig 1: Identifying Sealant

Courtesy of SUZUKI OF AMERICA CORP.

Remove any sealant and automatic transmission fluid from the contacting surfaces of the transmission case cover and the transmission case.
NOTE: Do not get any fluid on the contacting surfaces of the transmission case cover or the transmission case.
Apply a 3 mm (1/8 in) bead of sealant GM P/N 89020326 (Canadian P/N 89021188), to the transmission case cover.

Fig 2: Identifying Transmission Case Cover Assembly & Transmission Case Assembly
Courtesy of SUZUKI OF AMERICA CORP.
Install the transmission case cover assembly (19) onto the transmission case assembly (17).

Fig 3: Identifying Transmission Case Cover Bolts
Courtesy of SUZUKI OF AMERICA CORP.
Apply threadlocker GM P/N 12345382 (Canadian P/N 10953489), to the threads of all the case cover bolts.
Install 7 - M8 x 1.25 x 30 mm bolts (20) and hand tighten.
Install 1 - M8 x 1.25 x 45 mm bolt (22) and hand tighten.
Install 2 - M8 x 1.25 x 48 mm bolts (21) and hand tighten.
Install 1 - M8 x 1.25 x 30 mm/M6 x 1.0 x 10 mm double stud (74) and hand tighten.
Install 1 - M8 x 1.25 x 78 mm bolt (77) and hand tighten.

Fig 4: Identifying Tightening Sequence Of Transmission Case Cover Assembly Bolts
Courtesy of SUZUKI OF AMERICA CORP.

CAUTION: Refer to FASTENER NOTICE .
Tighten the 12 transmission case cover assembly bolts in sequence.
Tightening torque

Tighten the 12 transmission case cover assembly bolts to 25 N.m (18 lb ft) .

Reference: THIRD GEAR BAND SERVO PISTON INSTALLATION .