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Second Coast Clutch Assemble

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: SECOND CLUTCH ASSEMBLE .

Reference: SECOND CLUTCH PISTON TRAVEL MEASUREMENT .

Special Tool 

J 28585 Snap Ring Remover 

J 23327 Clutch Spring Compressor 

J 41236 Coast Clutch Spring Compressor 

J 45164 Spring Compressor Bridge 

Fig 1: Identifying Seals & Second Coast Clutch Piston
G04846263Courtesy of SUZUKI OF AMERICA CORP.
  1. Apply automatic transmission fluid to the new second coast clutch piston seals.
  2. Install the new inner seal (221) and the outer seal (223) onto the second coast clutch piston (222).
  3. Apply automatic transmission fluid to the inner surfaces of the fluid pump stator shaft assembly.
  4. Press the second coast clutch piston (222) into the fluid pump stator shaft assembly.
    Fig 2: Identifying Second Coast Clutch Spring Assembly
    G04846264Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the second coast clutch spring assembly (224) making sure to index the springs into the notches in the second coast clutch piston.
    Fig 3: Installing Second Coast Clutch Spring Retaining Ring
    G04846265Courtesy of SUZUKI OF AMERICA CORP.
  6. Place the J 21420-2 (1) and J 23327-2 (3), which are part of J 23327, and J 41236 (2) on the second coast clutch spring (224), and compress the springs.
  7. Using snap ring pliers, install the second coast clutch spring retaining ring (225) into the groove of the fluid pump stator shaft assembly.
    Fig 4: Identifying Steel Plate, Fiber Plate & Second Coast Clutch Backing Plate
    G04846266Courtesy of SUZUKI OF AMERICA CORP.
  8. Install a steel plate (227) then a fiber plate (228). Repeat this sequence until all 6 plates have been installed.
  9. Install the second coast clutch backing plate (229).
    Fig 5: Installing Second Coast Clutch Backing Plate Retaining Ring
    G04846267Courtesy of SUZUKI OF AMERICA CORP.
  10. Using J 45164 (2), J 21420-2 (4) and J 23327-2 (1), which are part of J 23327, compress the second clutch spring.
  11. Using J 28585 (3), install the second coast clutch backing plate retaining ring (230) into the groove of the fluid pump stator shaft assembly.
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