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Home >> Suzuki >> 2012 >> Equator Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine General Information & Diagnosis - Qr25DE (5 Of 5) >> Fuel Injector Circuit Check >> Diagnosis Procedure
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Diagnosis Procedure

DIAGNOSIS PROCEDURE CHART

Step Action YES NO
INSPECTION START 
Turn ignition switch to START.
Is any cylinder ignited? 
Yes or No 
GO TO 2. GO TO 3.
CHECK OVERALL FUNCTION 
With SDT 
  1. Start engine.
  2. Perform "POWER BALANCE" in "Active test" mode with SDT.
  3. Make sure that each circuit produces a momentary engine speed drop.

OK or NG 
INSPECTION END  GO TO 4.
CHECK FUNCTION OF FUEL INJECTOR 
Without SDT 
  1. Start engine.
  2. Listen to each fuel injector operating sound.
G06444384Courtesy of SUZUKI OF AMERICA CORP.

Clicking noise should exist. 
OK or NG 
INSPECTION END  GO TO 4.
CHECK FUEL INJECTOR POWER SUPPLY CIRCUIT 
  1. Turn ignition switch OFF.
  2. Disconnect fuel injector harness connector.
G06444385G06444386Courtesy of SUZUKI OF AMERICA CORP.SUZUKI OF AMERICA CORP.

  1. 3. Turn ignition switch ON.
  2. 4. Check voltage between fuel injector terminal 1 and ground with SDT or tester.
G06444385G06444386Courtesy of SUZUKI OF AMERICA CORP.SUZUKI OF AMERICA CORP.

Voltage: Battery voltage 
OK or NG 
GO TO 6. GO TO 5.
DETECT MALFUNCTIONING PART 
Check the following.
  • Harness connectors E2, F32
  • Harness connectors F45, F210
  • IPDM E/R harness connector E119
  • 15A fuse (No. 55)
  • Harness for open or short between fuel injector and fuse
Repair harness or connectors.  
CHECK FUEL INJECTOR OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT 
  1. Turn ignition switch OFF.
  2. Disconnect ECM harness connector.
  3. Check harness continuity between fuel injector terminal 2 and ECM terminals 22, 23, 41, 42. Refer to WIRING DIAGRAM .

    Continuity should exist. 

  4. Also check harness for short to ground and short to power.

OK or NG 
GO TO 8. GO TO 7.
DETECT MALFUNCTIONING PART 
Check the following.
  • Harness connectors F210, F45
  • Harness for open or short between fuel injector and ECM
Repair open circuit, short to ground or short to power in harness or connectors.  
CHECK FUEL INJECTOR 
Refer to [Component Inspection ].
OK or NG 
GO TO 9. Replace fuel injector.
CHECK INTERMITTENT INCIDENT 
Refer to [SERVICE INFORMATION FOR ELECTRICAL INCIDENT: INTERMITTENT INCIDENT ]
INSPECTION END