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Oil Pan: Removal and Installation: Removal

WARNING: To avoid the danger of being scalded, do not drain engine oil when engine is hot.
NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
NOTE: When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spilling.
  1. Remove engine undercover. Refer to FRONT BUMPER: REMOVAL AND INSTALLATION
  2. Drain engine oil. Refer to CHANGING ENGINE OIL .
    CAUTION:
    • Perform this step when the engine is cold.
    • Do not spill engine oil on drive belt.
  3. Remove 3rd crossmember assembly.
  4. Remove lower joint shaft pinch bolt at steering gear. Refer to STEERING COLUMN: REMOVAL AND INSTALLATION
  5. Remove steering gear bolts. Refer to POWER STEERING GEAR AND LINKAGE: REMOVAL AND INSTALLATION
  6. Remove oil pan with the following procedure:
    1. Loosen bolts in reverse order as shown in illustration with power tool. Remove A/T fluid cooler tube bracket (A/T models).
      Fig 1: Identifying Oil Pan Bolts Loosening Sequence
      G06444450Courtesy of SUZUKI OF AMERICA CORP.
    2. Insert Tool between the oil pan and the cylinder block and remove oil pan.
      Fig 2: Inserting Tool Between Oil Pan And Cylinder Block
      G06444451Courtesy of SUZUKI OF AMERICA CORP.

      Tool number: KV10111100 (J-37228) 

      CAUTION:
      • Be careful not to damage the mating surfaces.
      • Do not insert a screwdriver, this will damage the mating surfaces.
      NOTE: Tap (1) Tool to insert it and then slide (2) it by tapping on the side of the Tool as shown in illustration.