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Liquid Gasket Application Procedure

  1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
    Fig 1: Removing Liquid Gasket Completely From Groove Of Liquid Gasket Application Surface, Bolts, And Bolt Holes
    G06444444Courtesy of SUZUKI OF AMERICA CORP.
    • Remove the liquid gasket completely from the groove of the liquid gasket application surface, bolts, and bolt holes.
  2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
  3. Attach the liquid gasket tube to the Tool.
    Fig 2: Applying Liquid Gasket To Mating Surfaces
    G06444445Courtesy of SUZUKI OF AMERICA CORP.

    Tool number: WS39930000 (-) 

    Use Genuine RTV Silicone Sealant or equivalent.  Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

  4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
    • If there is a groove for the liquid gasket application, apply the liquid gasket to the groove.
      Fig 3: Applying Liquid Gasket To Groove
      G06444446Courtesy of SUZUKI OF AMERICA CORP.
    • Normally apply the liquid gasket on the inside edge of the bolt holes. Also apply to the outside edge of the bolt holes when specified in the procedure.
    • Within five minutes of liquid gasket application, install the mating component.
    • If the liquid gasket protrudes, wipe it off immediately.
    • Do not retighten after the installation.
    • Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
      CAUTION: Carefully follow all of the warnings, cautions, notes, and procedures contained in this service information.