Cylinder Head: Disassembly and Assembly: Assembly

Install valve guide if removed. Refer to [CYLINDER HEAD: INSPECTION AFTER DISASSEMBLY ].
Install valve seat if removed. Refer to [CYLINDER HEAD: INSPECTION AFTER DISASSEMBLY ].
Install valve oil seal using Tool.

Fig 1: Installing Valve Oil Seal Using Tool
Courtesy of SUZUKI OF AMERICA CORP.

Tool numbers: KV10115600 (J-38958)

NOTE: Install with the valve oil seal to match dimension as shown.

Height (H): 11.8 - 12.4 mm (0.465 - 0.488 in)
Install valve.
NOTE: Install larger diameter to intake side.
Install valve spring (with valve spring seat).

Fig 2: Identifying Identification Color On Valve Spring Seat
Courtesy of SUZUKI OF AMERICA CORP.
NOTE:
- Install smaller pitch (valve spring seat side) to cylinder head side.
- Confirm identification color of valve spring.
  Intake: Pink
  
  Exhaust: Green
Install valve spring retainer.
Install valve collet using Tool.
Tool numbers: KV10116200 (J-26336 -A)

: KV10115900 (J-26336 -20)
- Install valve collet with a magnet hand.
  
  Fig 3: Installing Valve Collet Using Tool
  Courtesy of SUZUKI OF AMERICA CORP.
  
  CAUTION: When working, be careful not to damage valve lifter holes.
- Tap valve stem edge lightly with a plastic hammer after installation to check its installed condition.
Install valve lifter.
- Install it in the original position.
Install spark plug tube if removed.

Fig 4: Identifying Height For Press-Fit Spark Plug Tube
Courtesy of SUZUKI OF AMERICA CORP.
- Press-fit it into cylinder head as follows:
1. Remove old sealant from cylinder head side installation hole.
2. Apply sealant within approximately 12 mm (0.47 in) from edge of spark plug tube press-fit side.
  Use Genuine High Strength Locking Sealant or equivalent. Refer to [RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ].
3. Press-fit spark plug tube so that its height (H) is as specified using suitable tool.
  Standard press-fit height (H): 41.2 - 42.2 mm (1.622 - 1.661 in)
  CAUTION:
  - When press-fitting, be careful not to deform spark plug tube.
  - After press-fitting, wipe off any protruding sealant on top surface of cylinder head.
Install spark plug.