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Brake Booster: Removal and Installation: Installation

  1. Loosen the lock nut (1) to adjust the input rod (2) so that length (A) is within the specified value.
    Fig 1: Identifying Brake Booster Lock Nut And Input Rod
    G06442693Courtesy of SUZUKI OF AMERICA CORP.

    Input rod (2) with lock nut (1) length (A) standard dimension:  Refer to [SERVICE DATA AND SPECIFICATIONS ].

  2. After adjusting input rod length (A), temporarily tighten the lock nut (1) and install the booster assembly to the dash panel.
    • Install a gaskets and spacer block between the booster assembly and the dash panel.
  3. Connect the input rod using the brake pedal clevis pin (2) and snap pin (1) from inside the vehicle.
    Fig 2: Identifying Brake Pedal Clevis Pin And Snap Pin
    G06442694Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the brake booster using new nuts.
    CAUTION: Do not reuse the brake booster and brake pedal assembly nuts.
  5. Install the brake master cylinder. Refer to [BRAKE MASTER CYLINDER: REMOVAL AND INSTALLATION ].
  6. Connect the brake booster vacuum hose and check valve to the brake booster.
  7. Adjust the brake pedal height. Refer to [BRAKE PEDAL INSPECTION AND ADJUSTMENT ].
  8. Install lower instrument panel LH. Refer to [INSTRUMENT LOWER PANEL RH AND GLOVE BOX: EXPLODED VIEW ].
  9. Install dash side finisher. Refer to [FLOOR TRIM: REMOVAL AND INSTALLATION ].
  10. Tighten the input rod lock nut to specification.
  11. Install the ABS actuator and electric unit (control unit). Refer to [ACTUATOR AND ELECTRIC UNIT (ASSEMBLY): REMOVAL AND INSTALLATION ] (type 1), [ACTUATOR AND ELECTRIC UNIT (ASSEMBLY): REMOVAL AND INSTALLATION ] (type 2) .
  12. Refill with new brake fluid and bleed the air. Refer to [BRAKE FLUID: BLEEDING BRAKE SYSTEM ].