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Home >> Suzuki >> 2011 >> Grand Vitara Base >> Repair and Diagnosis >> Transmission >> Clutch System >> Repair Instructions >> Clutch Operating Cylinder Assembly Removal and Installation >> Installation
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Clutch Operating Cylinder Assembly Removal and Installation: Installation

  1. Install clutch operating cylinder assembly (2) to transmission front case. Tighten mounting bolts to specified torque.

    Tightening torque 

    Clutch operating cylinder assembly mounting bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

  2. Connect clutch fluid pipe (4) to clutch operating cylinder assembly temporarily.
  3. Install clutch pipe joint sleeve (3) to transmission front case securely and then tighten clutch fluid pipe flare nut (1) to specified torque.

    Tightening torque 

    Clutch fluid pipe flare nut (b): 16 N.m (1.6 kg-m, 11.5 lbf-ft) 

    Fig 1: Identifying Clutch Pipe Joint Sleeve And Clutch Fluid Pipe
    G06499206Courtesy of SUZUKI OF AMERICA CORP.
  4. Remount transmission assembly referring to MANUAL TRANSMISSION ASSEMBLY DISMOUNTING AND REMOUNTING .
  5. Fill reservoir with specified brake fluid and check for fluid leakage.
  6. Bleed air from system and check clutch pedal free travel. Refer to AIR BLEEDING OF BRAKE SYSTEM for air bleeding procedure.
    Fig 2: Checking Air Bleeding Of Brake System
    G06499207Courtesy of SUZUKI OF AMERICA CORP.