Fuel Pump Assembly Removal and Installation: Installation

Reference: FUEL PUMP INSPECTION

CAUTION: When connecting joint, clean outside surface of pipe where joint is to be inserted, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.

Reverse removal procedure for installation noting the following.

Check that mating surface of fuel pump is clean.
Use new fuel pump gasket.

Fig 1: Checking Mating Surface Of Fuel Pump
Courtesy of SUZUKI OF AMERICA CORP.
Tighten fuel pump nuts to specified torque.
Tightening torque

Fuel pump nut: 10 N.m (1.0 kg-m, 7.5 lbf-ft)
Align protrusions (1) on fuel pump with aligning hole (2) on fuel pump plate.
Align flat portion (3) on fuel pump plate with specified position on fuel tank.

Fig 2: Aligning Fuel Pump Plate
Courtesy of SUZUKI OF AMERICA CORP.