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Fuel Pump and Its Circuit Check: Troubleshooting

NOTE:
  • Before troubleshooting, be sure to read PRECAUTIONS FOR ECM CIRCUIT INSPECTION .
  • When measuring circuit voltage and/or pulse signal at ECM connector, connect special tool to ECM and ECM connectors.
TROUBLESHOOTING CHART

Step Action YES NO
1  Fuel pump control system check for operation 
  1. Remove fuel filler cap and turn ignition switch (2) to ON position.
  2. Confirm that fuel pump operating sound in heard from fuel filler (1) for about 2 seconds and then it stops.
  3. Be sure to reinstall fuel filler cap after checking.

Is it in good condition? 
G06493385Courtesy of SUZUKI OF AMERICA CORP.
 Fuel pump circuit is in good condition. Go to Step 2.
2  Fuel pump relay power supply check 
  1. Turn OFF ignition switch and remove fuel pump relay from fuse box No. 2.
  2. Check for proper connection to fuel pump relay at each terminal.
  3. If OK, turn ignition switch to ON position, check that voltage between each fuel pump relay power supply circuit (A1 - A2) and engine ground is battery voltage.

Is it in good condition? 		 Go to Step 3. Repair or replace fuel pump relay power supply circuit.
3  Fuel pump relay check 
  1. Check fuel pump relay. See FUEL PUMP RELAY INSPECTION .

Is relay in good condition? 		 Go to Step 4. Replace fuel pump relay.
4  Fuel pump relay drive circuit check 
  1. Turn OFF ignition switch and disconnect connector from ECM.
  2. Check for proper terminal connection to ECM connectors.
  3. Check that fuel pump relay drive circuit (B1) is as follows.
    • Wiring harness resistance of fuel pump relay drive circuit is less than 3 Ω.
    • Insulation resistance between fuel pump relay drive circuit (B1) and vehicle body ground is infinity.
    • Circuit voltage of fuel pump relay drive circuit (B1) is 0 - 1 V with ignition switch ON.

Are they in good condition? 		 Go to Step 5. Repair or replace fuel pump relay drive circuit.
5  Fuel pump relay drive signal check 
  1. Turn OFF ignition switch and connect connector to ECM.
  2. Check that voltage between fuel pump relay drive circuit (B1) and vehicle body ground is 0 - 1 V for 2 sec. after ignition switch to ON position.

Is it in good condition? 		 Go to Step 6. Substitute a known-good ECM and recheck.
6  Fuel pump power supply circuit check 
  1. Turn OFF ignition switch.
  2. Detach fuel tank.
  3. Disconnect connector from fuel pump.
  4. Check that resistance between fuel pump power supply circuit (B2) and vehicle body ground is infinity.

Is it in good condition? 		 Go to Step 7. Repair or replace fuel pump power supply circuit.
7  Fuel pump power supply circuit check 
  1. Connect service wire between fuel pump circuit (B1) and vehicle body ground.
  2. With ignition switch in ON position, check that voltage between fuel pump power supply circuit (B2) and vehicle body ground is battery voltage.

Is it in good condition? 		 Go to Step 8. Repair or replace fuel pump power supply circuit.
8  Fuel pump ground circuit check 
  1. Turn OFF ignition switch.
  2. Check that resistance between fuel pump ground circuit (B3) and vehicle body ground is less than 3 Ω.

Is it in good condition? 		 Replace fuel pump. Repair or replace fuel pump ground circuit.
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