Propeller Shaft Disassembly and Assembly (2WD Model): Assembly

Reference: PROPELLER SHAFT REMOVAL AND INSTALLATION

NOTE: Make sure that rollers inside spider bearing race are all in place.

CAUTION: In assembly, be sure to use new circlips, spider (1) and bearings (2). Reuse of circlips, spider (1) and bearings (2) once assembled is prohibited.

Fig 1: Identifying Spider And Bearings

Courtesy of SUZUKI OF AMERICA CORP.

Make sure to apply grease to spider bearing race.
"A": Grease 99000-25030 (SUZUKI Super Grease C)

Fig 2: Applying Grease To Spider Bearing Race
Courtesy of SUZUKI OF AMERICA CORP.
Insert bearing race into yoke, using press, until it is flush with yoke face. When doing this, insert spider into bearing race to prevent rollers in bearing race from coming out.
Aligning match marks (1) and insert the other bearing race on the opposite side into yoke, using press until it is flush with yoke face.

Fig 3: Identifying Match Marks Location
Courtesy of SUZUKI OF AMERICA CORP.
Insert bearing races on the sliding yoke side in the same way as described in Step 1) and 2).
Securely fit 4 circlips to shaft and sliding yoke.
NOTE:
- Make sure that each circlip is fitted in groove securely.
After assembly, check to ensure that both shaft yoke and sliding yoke move smoothly.