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Transmission Fluid Pump Assemble

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: FLUID PUMP CLEANING AND INSPECTION .

Special Tool 

J 35582 Oil Pump Seal Installer 

Fig 1: Installing Fluid Pump Seal Assembly
G04846252Courtesy of SUZUKI OF AMERICA CORP.
  1. Apply automatic transmission fluid to the inner fluid pump seal surface of the fluid pump body.
  2. Using J 35582, install a new fluid pump seal assembly (200). The seal end should be flush with the outer edge of the fluid pump body.
    Fig 2: Identifying Fluid Pump Drive Gear & Fluid Pump Driven Gear
    G04846253Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply automatic transmission fluid to the surface of the fluid pump body.
    NOTE: The index mark (dot) on the fluid pump drive gear (205) is installed down, (see insert). The index mark (dot) on the fluid pump driven gear (204) is installed up.
  4. Install the fluid pump drive gear (205) and the fluid pump driven gear (204) to the fluid pump body (202).
    Fig 3: Identifying Fluid Pump O-Ring Seal, Fluid Pump Body & Fluid Pump Plate
    G04846254Courtesy of SUZUKI OF AMERICA CORP.
  5. Apply automatic transmission fluid to the new fluid pump O-ring seal (206).
  6. Install the new fluid pump O-ring seal (206) onto the fluid pump body (202).
    NOTE: Be sure to align the holes properly when installing the fluid pump plate (207).
  7. Align the fluid pump plate (207) holes with the alignment pins (203) in the fluid pump body (202).
    Fig 4: Identifying Fluid Pump Stator Shaft Assembly, Fluid Pump Plate & Fluid Pump Cover Bolts
    G04846255Courtesy of SUZUKI OF AMERICA CORP.
  8. Align the fluid pump stator shaft assembly (208) with each bolt hole of the fluid pump plate (207).
  9. Install, and hand tighten, 12 of the 13 - M6 x 1.0 x 14.5 mm fluid pump cover bolts (231) and 1 - M5 x 0.8 x 17 mm fluid pump cover bolt (232).
    Fig 5: Identifying Tightening Sequence Of Fluid Pump Cover Bolts
    G04846256Courtesy of SUZUKI OF AMERICA CORP.
  10. Leave out the remaining M6 x 1.0 x 14.5 mm fluid pump cover bolt (231) from the hole indicated by the arrow in the graphic. Set the bolt aside to be installed later.
    CAUTION: Refer to FASTENER NOTICE .
  11. Tighten the fluid pump cover bolts in sequence.

    Tightening torque 

    • Tighten the 12 - M6 x 1.0 x 14.5 mm fluid pump cover bolts (231) to 12 N.m (106 lb in)  .
    • Tighten the 1 - M5 x 0.8 x 17 mm fluid pump cover bolt (232) to 7 N.m (62 lb in)  .
      Fig 6: Inspecting Fluid Pump Gears For Rotating Smoothly
      G04846257Courtesy of SUZUKI OF AMERICA CORP.
  12. Inspect the fluid pump gears for rotating smoothly.
    1. Install the fluid pump assembly on the torque converter.
    2. Rotate the body of the fluid pump assembly.
    3. Ensure the fluid pump seal was not damaged.

    Reference: SECOND CLUTCH ASSEMBLE .

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