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Third Gear Band Assembly Installation

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool 

DT-47599 Anchor Bolt Socket 

Fig 1: Identifying Third Gear Band Assembly
G04846195Courtesy of SUZUKI OF AMERICA CORP.
  1. Install the third gear band assembly (16) into the transmission case assembly making sure that the band tangs are located at the servo pin.
    Fig 2: Identifying Holding Fixture Bolt
    G04846196Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the bolt (1) from the holding fixture and loosen bolt (2), to allow access.
    Fig 3: Installing O-Ring & Third Gear Band Anchor Bolt Using DT-47599
    G04846197Courtesy of SUZUKI OF AMERICA CORP.
  3. Inspect the anchor bolt and the bolt hole.
  4. Apply automatic transmission fluid to a new O-ring (65).
    CAUTION: Refer to FASTENER NOTICE .
  5. Install the new O-ring and third gear band anchor bolt (64) using DT-47599.

    Tightening torque 

    Tighten the anchor bolt to 167 N.m (123 lb ft)  .

    Fig 4: Identifying Holding Fixture Bolt
    G04846198Courtesy of SUZUKI OF AMERICA CORP.
  6. Reinstall the holding fixture bolt (1) and tighten bolt (2) for the holding fixture.

    Reference: 4-5 CLUTCH ASSEMBLY INSTALLATION .