Second Coast Clutch Disassemble

Reference: FLUID PUMP ASSEMBLY REMOVAL .

Special Tool 

J 23327 Clutch Spring Compressor 

J 28585 Snap Ring Remover 

J 41236 Coast Clutch Spring Compressor 

J 45164 Spring Compressor Bridge 

Fig 1: Removing Second Coast Clutch Backing Plate Retaining Ring From Fluid Pump Assembly

Courtesy of SUZUKI OF AMERICA CORP.

1. Using J 45164 (2), J 21420-2 (4) and J 23327-2 (1), which are part of J 23327, compress the second clutch spring.
2. Using J 28585 (3), remove the second coast clutch backing plate retaining ring (230) from the fluid pump assembly.
   Fig 2: Identifying Clutch Plates

   Courtesy of SUZUKI OF AMERICA CORP.
3. Remove the clutch plates (227, 228, 229).
   Fig 3: Removing Second Coast Clutch Spring Retaining Ring Using Snap Ring Pliers

   Courtesy of SUZUKI OF AMERICA CORP.
   NOTE: Do not let the tools contact the bushing surfaces.
4. Install J 21420-2 (1) and J 23327-2 (3), which are part of J 23327, and J 41236 (2) and compress the second coast clutch spring (224).
5. Remove the second coast clutch spring retaining ring (225) using snap ring pliers.
6. Remove the second coast clutch spring (224) from the fluid pump assembly.
   Fig 4: Applying Compressed Air Into Fluid Passage In Fluid Pump Assembly

   Courtesy of SUZUKI OF AMERICA CORP.
   WARNING: Wear safety glasses when using compressed air in order to prevent eye injury.
7. While pulling upward on the piston by hand, apply compressed air into the fluid passage in the fluid pump assembly and remove the second coast clutch piston (222).
8. Remove the inner seal (221) and the outer seal (223) from the second coast clutch piston (222).

   Reference: SECOND CLUTCH DISASSEMBLE .