Second Clutch Piston Travel Measurement

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: SECOND COAST CLUTCH ASSEMBLE .

Reference: TORQUE CONVERTER HOUSING INSTALLATION .

Special Tool

J 45166 Dial Indicator Extension Rod - 8 inch"

J 45200 Dial Indicator Set

Fig 1: Identifying Fluid Pump Assembly Bolt Hole

Courtesy of SUZUKI OF AMERICA CORP.

Install J 45166 into the fluid pump assembly bolt hole (1) indicated with the arrow.

Fig 2: Applying Compressed Air Into Second Clutch Fluid Passage
Courtesy of SUZUKI OF AMERICA CORP.
Assemble J 45200 (1) onto J 45166 (2) and set the dial indicator to zero on the second clutch piston.
WARNING: Wear safety glasses when using compressed air in order to prevent eye injury.
Apply compressed air into the second clutch fluid passage (B2) and measure the piston stroke. Be sure the piston moves smoothly.
If the piston stroke is out of specifications, select another second clutch backing plate.
Specification

Second clutch piston bore stroke: 1.10 - 1.50 mm (0.043 - 0.059 in)

Reference: SECOND COAST CLUTCH PISTON TRAVEL MEASUREMENT .