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No. 2 Rear Control Valve Body Assemble

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: NO. 2 REAR CONTROL VALVE BODY DISASSEMBLE .

Fig 1: Identifying No. 2 Rear Control Valve Body
G04846341Courtesy of SUZUKI OF AMERICA CORP.
  1. Inspect the No. 2 rear control valve body (445) casting for the following conditions:
    • Porosity
    • Cracks
    • Damaged machine surface
    • Chips or debris
    • Damage to valve bores
  2. Inspect all valves, springs, bushings, and clean all components in clean solvent.
    Fig 2: Identifying Second Clutch Control Valve & Plug
    G04846342Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the second clutch (B2) control valve (446).
  4. Install the second clutch (B2) control valve spring (447).
  5. Install the second clutch (B2) control valve plug (448).
  6. Install the sleeve/bore plug retainer (459).
    Fig 3: Identifying Lock Up Control Valve Plunger & Sleeve
    G04846343Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the lock up control valve (454).
  8. Install the lock up control valve plunger (455).
  9. Install the lock up control valve spring (456).
  10. Install the lock up control valve sleeve (457).
  11. Install the sleeve/bore plug retainer (458).
    Fig 4: Identifying Reverse Shift Restrict Ball Check Valve & Bushing
    G04846344Courtesy of SUZUKI OF AMERICA CORP.
  12. Install the reverse shift restrict ball check valve bushing - inner (451).
  13. Install the reverse shift restrict ball check valve (452).
  14. Install the reverse shift restrict ball check valve bushing - outer (453).
  15. Install the sleeve/bore plug retainer (459).
    Fig 5: Identifying Accumulator Check Valve Assemblies & TCC Check Valve
    G04846345Courtesy of SUZUKI OF AMERICA CORP.
  16. Install the 2 accumulator check valve assemblies (353).
  17. Install the TCC check valve spring (449).
  18. Install the TCC check valve (450).

    Reference: CONTROL VALVE BODY ASSEMBLY ASSEMBLE .