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Front Internal Gear Cleaning and Inspection

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: FRONT INTERNAL GEAR AND OVERRUN CLUTCH DISASSEMBLE .

Fig 1: Locating Front Internal Gear
G04846115Courtesy of SUZUKI OF AMERICA CORP.
  1. Clean the front internal gear and overrun roller clutch assembly in solvent and air dry.
  2. Inspect the front internal gear for the following:
    • Clutch teeth for notches or grooves that prevent the clutch disc from sliding
    • Ring gear teeth for excessive wear, damage, or chipped teeth
    • Metal debris embedded in the ring gear teeth
    • Overrun clutch roller surface for roughness or wear
  3. Replace the front internal gear if any of the above conditions are found.
    Fig 2: Locating Overrun Roller Clutch Rollers
    G04846116Courtesy of SUZUKI OF AMERICA CORP.
  4. Inspect the overrun roller clutch rollers for wear or damage.
  5. Replace the overrun roller clutch if faulty.

    Reference: FRONT INTERNAL GEAR AND OVERRUN CLUTCH ASSEMBLE .