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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise Vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
    WARNING: Ensure that the vehicle is properly supported and squarely positioned. To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle on the opposite end from which the components are being removed.
  2. Place a drain pan or suitable container under the vehicle.
    Fig 1: Identifying Transaxle Oil Cooler Line Assembly
    G04845982Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the transaxle oil cooler line assembly nut from the transaxle.
  4. Disconnect the transaxle oil cooler lines from the vehicle.
    Fig 2: Inserting Collet Piece Of J 45201 Into Cooler Line Seal
    G04845983Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Ensure that the J 45201 is fully seated into the transaxle seal bore.
  5. Insert the collet piece (2) of the J 45201 into the cooler line seal.
  6. Insert the forcing screw piece (1) of the J 45201 into the collet (2).
  7. Tighten the forcing screw (1) until snug.
    Fig 3: Identifying Collar Piece Of J 45201 & Collet
    G04845984Courtesy of SUZUKI OF AMERICA CORP.
  8. Thread the collar piece (1) of the J 45201 onto the collet (3) until snug.
    Fig 4: Removing Cooler Line Seal
    G04845985Courtesy of SUZUKI OF AMERICA CORP.
  9. Turn the collar clockwise in order to remove the cooler line seal (87).
  10. Discard the seal (87).
  11. Clean the case bores for the cooler line seals.