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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Insert a new transaxle cooler line seal into the case bore.
    Fig 1: Identifying Nub Of J 41239-1A
    G04845986Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the nub from the J 41239-1A.
    Fig 2: Installing Nub Of J 41239-1A On Transaxle Cooler Line Seal
    G04845987Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the nub of the J 41239-1A on the transaxle cooler line seal.
  4. Tap the new transaxle cooler line seal into the case bore.
    Fig 3: Identifying Transaxle Oil Cooler Line Assembly
    G04845988Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the transaxle oil cooler line assembly to the transaxle.
    CAUTION: Refer to FASTENER NOTICE .
  6. Install the transaxle oil cooler line assembly nut.

    Tightening torque 

    Tighten the transaxle cooler line retaining nut to 7 N.m (62 lb in)  .

  7. Lower the vehicle.
    NOTE: Dexron®III automatic transmission fluid is not compatible with this transaxle. If Dexron®III ATF is used, transaxle failure will result. This transaxle uses GM T-IV fluid P/N 88900925.
  8. Add fluid to the transaxle. Refer to TRANSMISSION FLUID CHECK  procedure located in this article.
  9. Start the engine and check for leaks.