Fluid - Transfer Case: Service and Repair

Transfer Oil Change
1) Hoist vehicle.
2) Remove right and left engine under covers, and check oil leakage. If leakage exists, correct it.
3) Remove transfer oil level / filler plug (1).
4) Remove transfer oil drain plug (2), and drain oil.
5) Apply sealant to thread of transfer oil drain plug, and tighten it to specified torque.

"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)

Tightening torque
Transfer oil drain plug (a): 23 Nm (2.3 kg-m, 17.0 lbf-ft)

6) Pour new specified oil up to oil level / filler plug hole (3).

NOTE:
It is highly recommended to use API GL-5 80W-90 gear oil.

Transfer oil specification
: API GL-5 (For SAE classification, refer to viscosity chart [A] in figure.)

Transfer oil capacity
Reference: 0.9 liters (1.90/1.58 US/Imp. pt)

7) Apply sealant to thread of transfer oil level / filler plug, and then tighten it to specified torque.

"A": Sealant 99000-31260 (SUZUKI Bond No.1217G)

Tightening torque
Transfer oil level / filler plug (b): 23 Nm (2.3 kg-m, 17.0 lbf-ft)