Overdrive (Planetary Gear Side) Disassembly and Assembly: Assembly

Reference: OVERDRIVE (PLANETARY GEAR SIDE) INSPECTION 

Reference: BEARING AND RACE INSTALLATION SPECIFICATION 

Assemble each component by reversing removal procedure and noting the following points.

• When installing thrust washer (1), bring its oil groove (3) to the front.
• When installing one-way clutch to one-way clutch outer race, bring its flange (2) to the front.
  Fig 1: Identifying Thrust Washer And Flange

  Courtesy of SUZUKI OF AMERICA CORP.
• Before installing piston inner O-ring and piston outer O-ring, apply A/T fluid to them.
• Install so that snap opening and projection (1) of clutch piston return spring will not match.
  Fig 2: Identifying Projection Of Clutch Piston Return Spring

  Courtesy of SUZUKI OF AMERICA CORP.
• Install retaining clutch ring and retaining brake hub so that their slots (2) will not match with dent (1) in O/D clutch cylinder.
  Fig 3: Identifying Slots And Dent In O/D Clutch Cylinder

  Courtesy of SUZUKI OF AMERICA CORP.
• For installing cushion clutch plate (1), refer to figure.
  Fig 4: Identifying Cushion Clutch Plate

  Courtesy of SUZUKI OF AMERICA CORP.