LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2010 >> Grand Vitara Base, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - 4AT >> Repair Instructions >> Overdrive (Case Side) Disassembly and Assembly >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Overdrive (Case Side) Disassembly and Assembly: Disassembly

  1. Remove retaining ring (1), brake backing plate (2), brake disc (3) and brake plate (4) in that order. Then remove planetary ring gear, thrust bearing race and thrust bearing.
    Fig 1: Identifying Retaining Ring, Brake Backing Plate, Brake Disc And Brake Plate
    G06498672Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove retaining ring and piston return spring using special tool and hydraulic press (1).

    Special Tool 

    (A): 09926-96510 

    CAUTION: Be careful when applying pressure, for overpressure will cause plate section of piston return spring to deform.
    Fig 2: Removing Retaining Ring And Piston Return Spring
    G06498673Courtesy of SUZUKI OF AMERICA CORP.
  3. Apply compressed air (400 - 800 kPa, 4 - 8 kgf/cm2 , 57 - 113 psi) to oil hole (1) in O/D case (2) and remove brake piston.
    Fig 3: Removing Brake Piston
    G06498674Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove brake piston inner ring and brake piston outer ring from brake piston.
  5. Unsnap seal ring (1).
  6. Remove 2 seal rings (1).
    Fig 4: Identifying Seal Rings
    G06498675Courtesy of SUZUKI OF AMERICA CORP.