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Steering Linkage Outer Tie Rod Replacement

Fig 1: Identifying Rack & Pinion Outer Tie Rod End Components
G04844012Courtesy of SUZUKI OF AMERICA CORP.
COMPONENT REFERENCE TABLE

Callout Component Name
Preliminary Procedure 
Remove the front tire/wheel assembly. Refer to TIRE AND WHEEL REMOVAL AND INSTALLATION .
1 Rack And Pinion Outer Tie Rod End Nut
CAUTION: Refer to FASTENER NOTICE .

Tightening torque 
25 N.m (18 lb ft) plus 90 degrees. 
2 Steering Linkage Inner Tie Rod Nut
Procedure 
  1. Mark the location of the steering gear inner tie rod nut on the steering gear inner tie rod prior to loosening.
  2. Loosen but do not remove the steering gear inner tie rod nut.
3 Rack and Pinion Outer Tie Rod End
Procedure 
  1. Use puller J 24319-B to separate the rack and pinion outer tie rod end from the steering knuckle.
  2. Inspect the steering linkage inner tie rod for bent or damaged threads.
  3. Clean the tapered surface of the steering knuckle.
  4. Lubricate the steering linkage inner tie rod threads with chassis lubricant. Refer to FLUID AND LUBRICANT RECOMMENDATIONS .
  5. Use installer J 44015 to install the rack and pinion outer tie rod end to the steering knuckle.
  6. Remove installer J 44015 from the rack and pinion outer tie rod end.
  7. Adjust the front toe. Refer to WHEEL ALIGNMENT - STEERING WHEEL ANGLE AND/OR FRONT TOE ADJUSTMENT .

Tip:  Do not free the rack and pinion outer tie rod end from the steering knuckle by use of a pickle fork or a wedge type tool. Damage to the seal or bushing may result.

Tightening torque 

18 N.m (13 lb ft) plus 90 degrees. 


Special Tools 
  • J 44015 Steering Linkage Installer
  • J 24319-B Universal Steering Linkage and Tie Rod Puller