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Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Camshaft Cover Bolt Grommets
G05465243Courtesy of SUZUKI OF AMERICA CORP.
  1. Install new camshaft cover bolt grommets prior to installing the camshaft cover bolts.
    Fig 2: Identifying Engine Front Cover Split Lines
    G05465244Courtesy of SUZUKI OF AMERICA CORP.
  2. Place a bead 8 mm (0.3150 in) in diameter by 4 mm (0.1575 in) in height of RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent, on the engine front cover split lines (1).
    Fig 3: Identifying Right Camshaft Cover
    G05465245Courtesy of SUZUKI OF AMERICA CORP.
  3. Place the right camshaft cover into position onto the right cylinder head.
    Fig 4: Identifying Right Camshaft Cover Bolts
    G05465246Courtesy of SUZUKI OF AMERICA CORP.
  4. Loosely install the right camshaft cover bolts.
    Fig 5: Identifying Right Camshaft Cover Bolts Tightening Sequence
    G05465247Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  5. Tighten the right camshaft cover bolts in the sequence shown.

    Tightening torque 

    Tighten the left camshaft cover bolts in the sequence to 10 N.m (89 lb in)  .

  6. Install the power steering reservoir. Refer to REMOTE POWER STEERING FLUID RESERVOIR REPLACEMENT .
    Fig 6: Identifying Special Tool EN 46101
    G05465248Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the EN 46101 from the spark plug tubes of the right cylinder head.
  8. Install NEW spark plugs into the right cylinder head. Refer to SPARK PLUG REPLACEMENT .