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Home >> Suzuki >> 2009 >> XL7 Limited, FWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Control Valve Lower Body and Upper Body Replacement >> Installation Procedure
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Installation Procedure

Fig 1: Installing Clutch Fluid Passage Seal
G06490269Courtesy of SUZUKI OF AMERICA CORP.
NOTE: The clutch fluid passage seal is not reusable.
  1. Install a NEW 1-2-3-4 clutch fluid passage seal (3).
    NOTE: Ensure the control solenoid valve spring is attached to the lower control valve body assembly.
    NOTE: Align the manual valve (2) to the detent lever assembly while installing the lower control valve body assembly.
  2. Install the control valve body assembly (1).
    Fig 2: Installing Control Valve Body Assembly
    G06490270Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Ensure proper alignment of the detent assembly to the detent lever assembly with position switch while tightening the bolt. The detent assembly can move and hit the valve body assembly that could cause improper engagement with the detent lever assembly.
  3. Install the manual shaft detent assembly (2).
    CAUTION: Refer to FASTENER NOTICE .
    NOTE: Install all bolts before tightening, then tighten in specified sequence.
  4. Install the 8 control valve body bolts (1) M6 x 65 and tighten to 12 N.m (106 lb in).
  5. Install the 2 control valve body bolts (3) M6 x 55 and tighten to 12 N.m (106 lb in).
    CAUTION: Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
    Fig 3: Installing Control Solenoid Valve Assembly Filter Plate
    G06490271Courtesy of SUZUKI OF AMERICA CORP.
  6. Install a NEW control solenoid valve assembly filter plate (1).
    Fig 4: Identifying Control Solenoid Valve Body And TCM Assembly With Control Solenoid Valve Spring
    G06490272Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the control solenoid valve body and TCM assembly (5).
  8. Rotate the control solenoid valve spring (7) into position.
    NOTE: Install all bolts before tightening, then tighten in specified sequence.
  9. Install the 4 control valve body bolts (1) M6 x 80.
  10. Install the control valve body bolt (6) M6 x 55.
  11. Install the 3 control valve body bolts (2) M6 x 95.
  12. Install the control valve body bolt (3) M6 x 42.
  13. Install the 2 control valve body bolts (4) M6 x 65.
    Fig 5: Identifying Input And Output Speed Sensor Electrical With Shift Position Switch Electrical Connector
    G06490273Courtesy of SUZUKI OF AMERICA CORP.
  14. Connect the input speed sensor electrical connector (1).
  15. Connect the output speed sensor electrical connector (2).
  16. Connect the shift position switch electrical connector (3).
  17. Install the control valve body cover. Refer to CONTROL VALVE BODY COVER REPLACEMENT .
  18. For transmission control module programming and setup. Refer to CONTROL MODULE REFERENCES .
    NOTE: After an internal transmission repair or internal part replacement the service fast learn adapt procedure should be performed.
  19. Perform the service fast learn adapt procedure. Refer to SERVICE FAST LEARN ADAPTS .
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