LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2009 >> XL7 Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 86 (Body Structure) >> Repair Instructions >> Front Compartment Front Side Lower Inner Rail Sectioning >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Locating Front Compartment Front Side Lower Inner Rail
G05471575Courtesy of SUZUKI OF AMERICA CORP.
  1. Disable the supplemental inflatable restraint (SIR) system. Refer to SIR DISABLING AND ENABLING .
  2. Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications. Refer to DIMENSIONS - BODY .
  5. Note the location and remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR .
    NOTE: Do not damage any inner panels or reinforcements.
  6. Cut the panel along the front edge of the die mark.
  7. Locate and drill out all factory welds. Note the number and location of welds for installation of the front lower inner rail section.
  8. Remove the damaged front lower inner rail.