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Engine Flywheel Installation

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: ENGINE FLYWHEEL CLEANING AND INSPECTION 

Special Tool 

EN 46106 Engine Flywheel Holding Tool 

J 45059 Angle Meter 

Fig 1: Identifying Engine Flywheel
G05469032Courtesy of SUZUKI OF AMERICA CORP.
  1. Place the engine flywheel in position on the crankshaft.
    Fig 2: Identifying Engine Flywheel Bolts Install Pattern
    G05469033Courtesy of SUZUKI OF AMERICA CORP.
  2. Install 2 NEW bolts in location at the top and bottom of the engine flywheel bolt pattern allowing the engine flywheel to hang in position.
    Fig 3: Identifying Special Tools EN 46106
    G05469034Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the EN 46106.
    Fig 4: Identifying Engine Flywheel Bolts
    G05469035Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  4. Install the remaining NEW engine flywheel bolts.

    Tightening torque 

    1. Tighten the NEW engine flywheel bolts to 30 N.m (22 lb ft)  .
    2. Tighten the NEW engine flywheel bolts an additional 45 degrees using the J 45059  .
      Fig 5: Identifying Special Tools EN 46106
      G05469036Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the EN 46106.

    Reference: CRANKSHAFT BALANCER INSTALLATION