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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Transmission Fluid Cooler Pipe Connector Replacement - Radiator >> Installation Procedure
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Installation Procedure

  1. Inspect the new O-ring seals for cracks, cuts or damage. Replace if necessary.
    Fig 1: Identifying Oil Cooler Fittings And O-Ring
    G06490249Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
    NOTE: The correct thread engagement is critical. Cross-threaded fittings can achieve proper tightness and still leak.
  2. Install the oil cooler fitting to the radiator and tighten to 38 N.m (28 lb ft).
  3. Install the transaxle oil cooler hoses to the oil cooler fittings on the radiator. Refer to TRANSMISSION FLUID COOLER HOSE/PIPE QUICK-CONNECT FITTING DISCONNECTION AND CONNECTION .
  4. Fill the cooling system. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) or COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL) .
  5. Adjust the transmission fluid level.
  6. Inspect for fluid leaks.
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