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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Repair Instructions >> Control Valve Lower Body and Upper Body Replacement >> Removal Procedure
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Removal Procedure

  1. Remove the control valve body cover. Refer to CONTROL VALVE BODY COVER REPLACEMENT .
    Fig 1: Identifying Input And Output Speed Sensor Electrical With Shift Position Switch Electrical Connector
    G06490266Courtesy of SUZUKI OF AMERICA CORP.
  2. Disconnect the input speed sensor electrical connector (1).
  3. Disconnect the output speed sensor electrical connector (2).
  4. Disconnect the shift position switch electrical connector (3).
    Fig 2: Identifying Control Valve Body Bolts And Control Solenoid Valve Spring
    G06490267Courtesy of SUZUKI OF AMERICA CORP.
  5. Remove the 4 control valve body bolts (1) M6 x 80.
  6. Position the control solenoid valve spring (8) to the side. Spring will be released with removal of lower control valve body.
  7. Remove the 2 control valve body bolts (4) M6 x 65.
  8. Remove the control valve body bolt (3) M6 x 42.
  9. Remove the 3 control valve body bolts (2) M6 x 95.
  10. Remove the control valve body bolt (7) M6 x 55.
  11. Remove the control solenoid valve body and transmission control module (TCM) assembly (5).
    CAUTION: Use care when removing or installing the filter plate assembly. A broken or missing retaining tab may not adequately secure the filter plate to the control solenoid valve assembly, resulting in possible damage or contamination.
  12. Remove the control solenoid valve body assembly filter plate (6).
    • Discard the filler plate. It is not reusable.
    • Inspect the pressure switch manifold seals for damage or contamination. Replace the control solenoid valve assembly as necessary.
    • Inspect the upper channel plate bolt holes for damage, peening or burnelling. Any damage around the bolt holes near the PCS switch feed holes could cause leakage around the PCS switch seals. Replace the upper channel plate as necessary.
      Fig 3: Identifying Clutch Fluid Passage Seal
      G06490268Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove the 8 control valve body bolts (2) M6 x 65.
  14. Remove the 2 control valve body bolts (1) M6 x 55.
  15. Remove the manual shaft detent assembly (3).
  16. Remove the control valve body assembly (4).
  17. The control solenoid valve spring can now be fully removed from the lower control valve body assembly.
    NOTE: The clutch fluid passage seal is not reusable.
  18. Remove the 1-2-3-4 clutch fluid passage seal (5).
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