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Fluid Seal Ring Installation

Fig 1: Identifying Fluid Seal Ring Installation
G06490366Courtesy of SUZUKI OF AMERICA CORP.

Fluid Seal Ring Installation 

COMPONENT NAME REFERENCE

Callout Component Name
1 3-5 Reverse and 4-5-6 Clutch Fluid Seal Ring
Procedure 
  1. Place J 46620-3 which is part of J-46620 seal installer over the case cover hub and adjust it so that only the bottom seal ring is exposed.
  2. Place a NEW fluid seal ring onto J 46620-3 which is part of J-46620 seal installer.
  3. Use J 46620-2 which is part of J-46620 seal installer to push the fluid seal ring down over J 46620- 3 which is part of J-46620 seal installer into the hub ring groove.
  4. Repeat the above steps to install all 4 seal rings, adjusting J 46620-3 which is part of J-46620 seal installer to the appropriate ring groove.

Special Tools 
J-46620 Seal Installer
For equivalent regional tools, refer to SPECIAL TOOLS - AUTOMATIC TRANSMISSION - 6T70/6T75 .
2 Small Chamfer Up
CAUTION: Do not force J 46620-1 down over the seals as this will roll and damage the seals. The large chamfer is designed to fit over the over stretched seal. Use a hand to help shrink the seal if J 46620-1 is difficult to install over the seal rings.

Procedure 
Install J 46620-1 which is part of J-46620 seal installer with the large chamfer end down over the fluid seal rings and leave J 46620-1 which is part of J-46620 seal installer on the seals for at least 60 seconds.
3 Large Chamfer Up
Procedure 
  1. Install J 46620-1 which is part of J-46620 seal installer with the small chamfer end facing down for at least 60 seconds. This will properly size the bottom seal ring.
  2. Leaving J 46620-1 which is part of J-46620 seal installer on the fluid seal rings for an extended period of time could cause a fluid leak on the initial clutch piston circuit until the seal rings warm up and expand to the proper dimension.