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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 84 (Body Frame) >> Repair Instructions >> Front Frame Cushion or Insulator Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Clean the frame insulator opening.
  2. Apply thin coat of rubber lubricant GM P/N 1051717 (Canadian P/N 5728223), or equivalent to the inside of the frame insulator opening and to the insulator.
    Fig 1: Installing Clamp To Bushing
    G05471782Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the CH-47672 clamp to the bushing. Align the clamp screws with the split portion of the bushing. Position the edge of the clamp where the bushing chamfer blends with the straight section of the bushing. Alternately tighten the clamp screws until the split edges of the bushing are parallel and almost touching.
    NOTE: The frame insulator splits must be aligned in a forward and rearward position relative to the vehicle.
    Fig 2: Identifying Frame Insulator To Front Frame
    G05471783Courtesy of SUZUKI OF AMERICA CORP.
  4. Install the frame insulator to the front frame opening with the insulator splits aligned in a forward and rearward direction relative to the vehicle.
    Fig 3: Assembling Clamp And Frame Insulator
    G05471784Courtesy of SUZUKI OF AMERICA CORP.
  5. Assemble the CH-47672 clamp and the frame insulator as shown to the frame.
    Fig 4: Identifying Clamp
    G05471785Courtesy of SUZUKI OF AMERICA CORP.
  6. Use the CH-47672 press to begin installing the frame insulator into the frame. STOP and remove the CH-47672 clamp (1) before the clamp becomes trapped between the CH-47672 press and frame.
    Fig 5: Installing Frame Insulator Into Frame
    G05471786Courtesy of SUZUKI OF AMERICA CORP.
  7. Use the CH-47672 press to finish installing the frame insulator into the frame.
    NOTE: Inspect and confirm that there is NO visible gap between the insulator and the frame.
    Fig 6: Identifying Insulator And Frame
    G05471787Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the CH-47672 from the insulator and frame. Inspect and confirm that the insulator (2) is in direct contact with the frame (1).
    Fig 7: Identifying Upper Frame Insulator
    G05471788Courtesy of SUZUKI OF AMERICA CORP.
  9. Install the upper frame insulator (1)
  10. Install the frame to the vehicle. Refer to FRAME REPLACEMENT .