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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 71 (Engine Exhaust System) >> Repair Instructions. >> Exhaust Manifold Replacement - Right Side >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Refer to EXHAUST SERVICE CAUTION .
Fig 1: Identifying RH Exhaust Manifold Heat Shield And Exhaust Manifold Nuts
G05469260Courtesy of SUZUKI OF AMERICA CORP.
  1. Remove the exhaust manifold heat shield. Refer to EXHAUST MANIFOLD HEAT SHIELD REPLACEMENT - RIGHT SIDE .
  2. Remove the catalytic converter to exhaust manifold nuts (1).
  3. Remove the right catalytic converter. Refer to CATALYTIC CONVERTER REPLACEMENT - RIGHT SIDE .
    Fig 2: Identifying RH Exhaust Manifold Bolt
    G05469261Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the exhaust manifold bolts (1).
    NOTE: Do not reuse the gasket.
  5. Remove the exhaust manifold and gasket out from vehicle. Discard the gasket.