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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Fuel System) >> Repair Instructions >> Secondary Fuel Tank Module Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the fuel level sending unit is being replaced, install the fuel level sending unit into the new fuel pump. Refer to FUEL LEVEL SENSOR REPLACEMENT - SECONDARY .
    Fig 1: Pressing Down On Tab
    G05465744Courtesy of SUZUKI OF AMERICA CORP.
  2. Connect the suction port (1).
    Fig 2: Identifying Secondary Fuel Pump Module, Level Sender And Fuel Pump-To-Tank Seal
    G05465745Courtesy of SUZUKI OF AMERICA CORP.
  3. Insert the new secondary fuel pump module (2) with the level sender and new fuel pump-to-tank seal. Ensure the orientation tabs are aligned.
  4. Use the J39765-A to install the fuel pump lock ring.
  5. Connect the EVAP line quick connect. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  6. Install the fuel tank. Refer to FUEL TANK REPLACEMENT (FWD)  or FUEL TANK REPLACEMENT (AWD) .