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Water Pump Installation

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: WATER PUMP CLEANING AND INSPECTION 

Special Tool 

EN 46104 Water Pump Pulley Holding Tool 

Fig 1: Identifying Water Pump Front Cover Bolts And Gasket
G05465635Courtesy of SUZUKI OF AMERICA CORP.
  1. Ensure that the engine front cover and water pump are clear of old gasket material.
  2. Place a new water pump gasket on the water pump.
  3. Place the water pump in position on the front cover.
    CAUTION: Refer to FASTENER NOTICE .
  4. Install the water pump bolts.

    Tightening torque 

    Tighten the water pump bolts to 10 N.m (89 lb in). 

    Fig 2: Identifying Water Pump Pulley Bolts
    G05465636Courtesy of SUZUKI OF AMERICA CORP.
  5. Install the water pump pulley.
  6. Loosely install the water pump pulley bolts.
    Fig 3: Identifying EN 46104 To Water Pump Pulley
    G05465637Courtesy of SUZUKI OF AMERICA CORP.
  7. Install the EN 46104 (1) onto the water pump pulley.

    Tightening torque 

    Tighten the water pump pulley bolts to 10 N.m (89 lb in). 

    Reference: CAMSHAFT COVER INSTALLATION - LEFT SIDE