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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 68 (Engine Cooling System) >> Diagnostic Information and Procedures >> Cooling Fan Inoperative >> Circuit/System Testing
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Circuit/System Testing

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Ignition OFF, disconnect the cooling fan relays.
  2. Connect a 30A fused jumper between the relay switch B+ circuit and the ground circuit at the series/parallel fan 2 relay connector. This will complete the left side or main fan ground circuit. Leave this jumper in place for the remainder of this procedure.
    NOTE: The following test must be performed on both the fan 3 relay circuit and the fan 1 relay circuit.
  3. Ignition ON, verify that a test lamp illuminates between the relay switch B+ circuit and ground.
    • If the test lamp does not illuminate, test the relay switch B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the relay switch B+ circuit fuse is open, test the relay controlled output circuit for a short to ground. If the circuit tests normal, test or replace the relay.
      NOTE: The following test must be performed first on the fan 3 relay circuit and next on the fan 1 relay circuit. Leave the jumper connected to the fan 1 relay circuit for the next test.
  4. Connect a 30A fused jumper between the relay switch B+ circuit and the relay controlled output circuit. Verify the appropriate fan is activated
    • If the appropriate fan does not activate, test the relay controlled output circuit for a short to ground or an open/high resistance. If the circuit tests normal, test the fan ground circuit for an open/high resistance. If the circuit tests normal, replace the fan.
  5. Install the fan 2 relay. Verify both fans activate at low speed.
    • If both fans do not activate, test the relay controlled output circuit of the fan 2 relay for a short to ground or an open/high resistance.
  6. If all circuits test normal, test or replace the relay.