LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Engine Mechanical) >> Specification >> Thread Repair Specifications
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Thread Repair Specifications

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Left Cylinder Head Camshaft Cover Face - Thread Repair Specifications Chart
G05469053Courtesy of SUZUKI OF AMERICA CORP.

Left Cylinder Head Camshaft Cover Face 

LEFT CYLINDER HEAD CAMSHAFT COVER FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
2 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
3 M6 x 1.0 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
4 M20 x 1.5 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
Fig 2: Left Cylinder Head Front Face - Thread Repair Specifications Chart
G05469054Courtesy of SUZUKI OF AMERICA CORP.

Left Cylinder Head Front Face 

LEFT CYLINDER HEAD FRONT FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
2 M12 x 1.75 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795
3 M8 x 1.25 206 207 N/A 208 209 210 18.0 0.7087 22.5 0.8858
Fig 3: Left Cylinder Head Intake Face - Thread Repair Specifications Chart
G05469055Courtesy of SUZUKI OF AMERICA CORP.

Left Cylinder Head Intake Face 

LEFT CYLINDER HEAD INTAKE FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
Fig 4: Left Cylinder Head Exhaust Face - Thread Repair Specifications Chart
G05469056Courtesy of SUZUKI OF AMERICA CORP.

Left Cylinder Head Exhaust Face 

LEFT CYLINDER HEAD EXHAUST FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
2 M12 x 1.5 705 706 N/A 707 708 709 27.5 1.0827 13.0 0.5118
3 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
4 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
Fig 5: Left Cylinder Head Rear Face - Thread Repair Specifications Chart
G05469057Courtesy of SUZUKI OF AMERICA CORP.

Left Cylinder Head Rear Face 

LEFT CYLINDER HEAD REAR FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
Fig 6: Right Cylinder Head Camshaft Cover Face - Thread Repair Specifications Chart
G05469058Courtesy of SUZUKI OF AMERICA CORP.

Right Cylinder Head Camshaft Cover Face 

RIGHT CYLINDER HEAD CAMSHAFT COVER FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M6 x 1.0 701 N/A N/A 203 204 205 28.5 1.1220 24.0 0.9449
3 M20 x 1.5 715 716 N/A 717 718 719 25.0 0.9842 17.0 0.6693
4 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
Fig 7: Right Cylinder Head Front Face - Thread Repair Specifications Chart
G05469059Courtesy of SUZUKI OF AMERICA CORP.

Right Cylinder Head Front Face 

RIGHT CYLINDER HEAD FRONT FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
2 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8880 18.0 0.7087
3 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
4 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
5 M12 x 1.75 856 857 N/A 858 859 416 40.0 1.5748 32.5 1.2795
Fig 8: Right Cylinder Head Intake Face - Thread Repair Specifications Chart
G05469060Courtesy of SUZUKI OF AMERICA CORP.

Right Cylinder Head Intake Face 

RIGHT CYLINDER HEAD INTAKE FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
Fig 9: Right Cylinder Head Exhaust Face - Thread Repair Specifications Chart
G05469061Courtesy of SUZUKI OF AMERICA CORP.

Right Cylinder Head Exhaust Face 

RIGHT CYLINDER HEAD EXHAUST FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.0000
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
Fig 10: Right Cylinder Head Rear Face - Thread Repair Specifications Chart
G05469062Courtesy of SUZUKI OF AMERICA CORP.

Right Cylinder Head Rear Face 

RIGHT CYLINDER HEAD REAR FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
Fig 11: Engine Block Front - Thread Repair Specifications Chart
G05469063Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Front 

ENGINE BLOCK FRONT - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3189 27.0 1.0630
3 M8 x 1.25 206 207 N/A 208 209 210 THRU 23.0 0.9055
4 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
5 M10 x 1.5 211 212 N/A 213 214 215 28.0 1.1024 28.0 1.1024
6 M10 x 1.5 211 212 N/A 213 214 215 THRU 20.0 0.7874
7 M10 x 1.5 211 212 N/A 213 214 215 THRU 28.0 1.1024
Fig 12: Engine Block Left Side - Thread Repair Specifications Chart
G05469064Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Left Side 

ENGINE BLOCK LEFT SIDE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M20 x 1.5 715 716 N/A 717 718 719 30.0 1.1810 20.0 0.7874
3 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630
4 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
5 M8 x 1.25 206 207 N/A 208 209 415 16.5 0.6496 11.0 0.4331
Fig 13: Engine Block Right Side - Thread Repair Specifications Chart
G05469065Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Right Side 

ENGINE BLOCK RIGHT SIDE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
3 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
4 M10 x 1.5 211 212 N/A 213 214 215 33.5 1.3190 27.0 1.0630
Fig 14: Engine Block Rear - Thread Repair Specifications Chart
G05469066Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Rear 

ENGINE BLOCK REAR - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3190 27.0 1.0630
2 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
3 M14 x 1.5 409 410 N/A 411 412 735 THRU 15.0 0.5905
4 M10 x 1.5 211 212 N/A 213 214 216 39.5 1.5551 33.0 1.2992
5 M10 x 1.5 211 212 N/A 213 214 420 THRU THRU
Fig 15: Engine Block Bottom - Thread Repair Specifications Chart
G05469067Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Bottom 

ENGINE BLOCK BOTTOM - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 2.0 720 N/A N/A 721 722 104 56.0 2.2047 49.0 1.9291
2 M8 x 1.25 702 N/A N/A 703 704 620 46.0 1.8110 40.5 1.5945
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
4 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
Fig 16: Engine Block Left Deck Face - Thread Repair Specifications Chart
G05469068Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Left Deck Face 

ENGINE BLOCK LEFT DECK FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
2 M11 x 2.0 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008
Fig 17: Engine Block Right Deck Face - Thread Repair Specifications Chart
G05469069Courtesy of SUZUKI OF AMERICA CORP.

Engine Block Right Deck Face 

ENGINE BLOCK RIGHT DECK FACE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M11 x 2.0 723 N/A N/A 724 725 108 102.5 4.0354 94.0 3.7008
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
Fig 18: Engine Front Cover - Thread Repair Specifications Chart
G05469070Courtesy of SUZUKI OF AMERICA CORP.

Engine Front Cover 

ENGINE FRONT COVER - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M6 x 1.0 201 202 N/A 203 204 205 21.5 0.8465 18.0 0.7087
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
4 M10 x 1.5 211 212 N/A 213 214 420 THRU THRU
5 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
6 M8 x 1.25 206 207 N/A 208 209 210 27.5 1.0827 23.0 0.9055
Fig 19: Upper Intake Manifold (Top) - Thread Repair Specifications Chart
G05469071Courtesy of SUZUKI OF AMERICA CORP.

Upper Intake Manifold - Top 

UPPER INTAKE MANIFOLD (TOP) - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M6 x 1.0 201 202 N/A 203 204 205 22.5 0.8858 18.0 0.7087
Fig 20: Upper Intake Manifold (Front) - Thread Repair Specifications Chart
G05469072Courtesy of SUZUKI OF AMERICA CORP.

Upper Intake Manifold - Front 

UPPER INTAKE MANIFOLD (FRONT) - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
Fig 21: Lower Intake Manifold (Top) - Thread Repair Specifications Chart
G05469073Courtesy of SUZUKI OF AMERICA CORP.

Lower Intake Manifold - Top 

LOWER INTAKE MANIFOLD (TOP) - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 201 202 N/A 203 204 205 THRU THRU
2 M8 x 1.25 206 207 N/A 208 209 210 THRU THRU
Fig 22: Oil Pan Front - Thread Repair Specifications Chart
G05469074Courtesy of SUZUKI OF AMERICA CORP.

Oil Pan Front 

OIL PAN FRONT - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
2 M12 x 1.75 856 857 N/A 858 859 416 39.5 1.5551 32.0 1.2598
3 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
4 M8 x 1.25 610 N/A N/A 208 209 620 37.5 1.4764 32.0 1.2598
Fig 23: Oil Pan Left Side - Thread Repair Specifications Chart
G05469075Courtesy of SUZUKI OF AMERICA CORP.

Oil Pan Left Side 

OIL PAN LEFT SIDE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
Fig 24: Oil Pan Right Side - Thread Repair Specifications Chart
G05469076Courtesy of SUZUKI OF AMERICA CORP.

Oil Pan Right Side 

OIL PAN RIGHT SIDE - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M12 x 1.75 856 857 N/A 858 859 416 THRU THRU
2 M8 x 1.25 206 207 N/A 208 209 210 28.5 1.1220 23.0 0.9055
3 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
Fig 25: Oil Pan Rear - Thread Repair Specifications Chart
G05469077Courtesy of SUZUKI OF AMERICA CORP.

Oil Pan Rear 

OIL PAN REAR - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M10 x 1.5 211 212 N/A 213 214 420 33.5 1.3189 27.0 1.0630
Fig 26: Oil Pan Top - Thread Repair Specifications Chart
G05469078Courtesy of SUZUKI OF AMERICA CORP.

Oil Pan Top 

OIL PAN TOP - THREAD REPAIR SPECIFICATIONS

Hole Location Thread Size Drill Counter Bore Tool Stop Collar Tap Driver Insert Drill Depth (Maximum) Tap Depth (Minimum)
    J 42385- MM (IN) MM (IN)
1 M6 x 1.0 701 N/A N/A 203 204 205 28.0 1.1024 23.5 0.9252
scientia non olet · About LEMON Manuals