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Intake Manifold Removal

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: EXHAUST MANIFOLD REMOVAL - RIGHT SIDE

Fig 1: Identifying Fresh Air Positive Crankcase Ventilation Hose
G05465419Courtesy of SUZUKI OF AMERICA CORP.
  1. Disconnect and remove the fresh air positive crankcase ventilation (PCV) hose from the left camshaft cover fitting.
    Fig 2: Identifying Engine Coolant Air Bleed Pipe And Bracket Bolts
    G05465420Courtesy of SUZUKI OF AMERICA CORP.
  2. Remove the engine coolant air bleed pipe bracket bolts from the upper intake manifold.
    Fig 3: Identifying Fuel Injector Harness Connector
    G05465421Courtesy of SUZUKI OF AMERICA CORP.
  3. Remove the fuel injector harness connector from the engine coolant air bleed pipe bracket.
    Fig 4: Identifying Engine Coolant Air Bleed Pipe
    G05465422Courtesy of SUZUKI OF AMERICA CORP.
  4. Remove the engine coolant air bleed pipe.
    Fig 5: Identifying Dirty Air PCV Hose
    G05465423Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect and remove the dirty air PCV hose from the intake manifold and the right camshaft cover fitting.
    Fig 6: Identifying Intake Manifold-To-Solenoid Evaporative Emissions Hose
    G05465424Courtesy of SUZUKI OF AMERICA CORP.
  6. Disconnect and remove the intake manifold-to-solenoid evaporative emissions (EVAP) hose from the intake manifold and from the EVAP solenoid.
    Fig 7: Identifying EVAP Solenoid Bolt
    G05465425Courtesy of SUZUKI OF AMERICA CORP.
  7. Remove the EVAP solenoid bolt.
    Fig 8: Identifying EVAP Solenoid
    G05465426Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the EVAP solenoid.
    Fig 9: Identifying Long Intake Manifold Bolts
    G05465427Courtesy of SUZUKI OF AMERICA CORP.
  9. Remove the long intake manifold bolts.
    Fig 10: Identifying Short Intake Manifold Bolts
    G05465428Courtesy of SUZUKI OF AMERICA CORP.
  10. Remove the short intake manifold bolts.
    Fig 11: Identifying Intake Manifold Assembly
    G05465429Courtesy of SUZUKI OF AMERICA CORP.
  11. Remove the intake manifold assembly.
    Fig 12: Identifying Lower Intake Manifold Gasket
    G05465430Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove and discard the lower intake manifold gasket.

    Reference: INTAKE MANIFOLD DISASSEMBLE