Intake Manifold Installation

Reference: INTAKE MANIFOLD ASSEMBLE 

Fig 1: Identifying Lower Intake Manifold Gasket

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1. Install the NEW lower intake manifold gasket.
   Fig 2: Identifying Intake Manifold Assembly

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2. Install the intake manifold assembly.
   Fig 3: Identifying Short Intake Manifold Bolts

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   CAUTION: Refer to FASTENER NOTICE .
3. Loosely install the short intake manifold bolts.
   Fig 4: Identifying Long Intake Manifold Bolts

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4. Loosely install the long intake manifold bolts.

   Tightening torque 

   Tighten all of the intake manifold bolts to 23 N.m (17 lb ft)  .

   Fig 5: Identifying Evaporative Emissions Solenoid

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5. Install the evaporative emissions (EVAP) solenoid.
   Fig 6: Identifying EVAP Solenoid Bolt

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6. Install the EVAP solenoid bolt

   Tightening torque 

   Tighten the EVAP solenoid bolt to 10 N.m (89 lb in)  .

   Fig 7: Identifying Intake Manifold-To-Solenoid EVAP Hose

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7. Install and connect the intake manifold-to-solenoid EVAP hose to the intake manifold and to the EVAP solenoid.
   Fig 8: Identifying Dirty Air Positive Crankcase Ventilation Hose

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8. Install and connect the dirty air positive crankcase ventilation (PCV) hose to the intake manifold and to the right camshaft cover fitting.
   Fig 9: Identifying Engine Coolant Air Bleed Pipe

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9. Install the engine coolant air bleed pipe.
   Fig 10: Identifying Fuel Injector Harness Connector

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10. Install the fuel injector harness connector to the engine coolant air bleed pipe bracket.
    Fig 11: Identifying Engine Coolant Air Bleed Pipe Bracket Bolts

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11. Install the engine coolant air bleed pipe bracket bolts to the upper intake manifold.

    Tightening torque 

    Tighten the engine coolant air bleed pipe bracket bolts to 10 N.m (89 lb in)  .

    Fig 12: Identifying Fresh Air PCV Hose

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12. Install and connect the fresh air PCV hose to the left camshaft cover fitting.

    Reference: ENGINE FLYWHEEL INSTALLATION