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Removal Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the lower intake manifold. Refer to LOWER INTAKE MANIFOLD REPLACEMENT .
  2. Remove the camshaft covers. Refer to CAMSHAFT COVER REPLACEMENT - LEFT SIDE  and CAMSHAFT COVER REPLACEMENT - RIGHT SIDE .
  3. Drain the engine coolant. Refer to COOLING SYSTEM DRAINING AND FILLING (LY7 GE 47716 FILL) or COOLING SYSTEM DRAINING AND FILLING (LY7 STATIC FILL) .
  4. Remove the water outlet housing assembly. Refer to WATER OUTLET HOUSING REPLACEMENT .
  5. Remove the drive belt tensioner. Refer to DRIVE BELT TENSIONER REPLACEMENT .
  6. Remove the water pump. Refer to WATER PUMP REPLACEMENT .
  7. Remove the power steering pump. Refer to POWER STEERING PUMP REPLACEMENT .
  8. Remove the crankshaft balancer. Refer to CRANKSHAFT BALANCER REPLACEMENT .
  9. Remove the camshaft position actuator valves from the front cover. Refer to CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 2 (LEFT SIDE) EXHAUST , CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 2 (LEFT SIDE) INTAKE , CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 1 (RIGHT SIDE) EXHAUST and CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 1 (RIGHT SIDE) INTAKE .
  10. Remove the camshaft position actuator solenoid valves from the front cover. Refer to CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT - BANK 1 (RIGHT SIDE) INTAKE , CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT - BANK 1 (RIGHT SIDE) EXHAUST , CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT - BANK 2 (LEFT SIDE) INTAKE , and CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT - BANK 2 (LEFT SIDE) EXHAUST .
  11. Remove the generator. Refer to GENERATOR REPLACEMENT .
    Fig 1: Identifying Engine Front Cover Bolts
    G05465249Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the engine front cover bolts.
    Fig 2: Identifying Jackscrew Hole
    G05465250Courtesy of SUZUKI OF AMERICA CORP.
  13. Loosely install a 10 x 1.5 mm bolt in the "jackscrew" hole (1).
  14. Using the pry points (2) located at the edge of the front cover and the "jackscrew", shear the RTV sealant.
    Fig 3: Identifying Engine Front Cover
    G05465251Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the engine front cover.
    Fig 4: Identifying Special Tool EN 46111
    G05465252Courtesy of SUZUKI OF AMERICA CORP.
  16. Using the EN 46111, rotate the crankshaft until the left cylinder head camshafts align with the EN 46105-2 and the right cylinder head camshafts align with the EN 46105-1.
    Fig 5: Identifying Special Tool EN 46105-1
    G05465253Courtesy of SUZUKI OF AMERICA CORP.
  17. Install the EN 46105-1 to the right camshafts.
    Fig 6: Identifying Special Tool EN 46105-2
    G05465254Courtesy of SUZUKI OF AMERICA CORP.
  18. Install the EN 46105-2 to the left camshafts.
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