Engine Block Assemble

Reference: ENGINE BLOCK CLEANING AND INSPECTION 

Fig 1: Identifying Cylinder Block-To-Cylinder Head Alignment Dowels

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1. Install the cylinder block-to-cylinder head alignment dowels.
   Fig 2: Identifying Front Oil Gallery Expansion Plug

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2. Install the NEW front oil gallery expansion plug.
3. Ensure the NEW front oil gallery expansion plug is installed to the proper depth.
   Fig 3: Identifying Cylinder Block-To-Transmission Alignment Dowels

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4. Install the cylinder block-to-transmission alignment dowels.
   Fig 4: Identifying Coolant Expansion Plugs

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5. Apply the RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent on the NEW coolant expansion plugs.
6. Install the NEW coolant expansion plugs.
7. Ensure the NEW coolant expansion plugs are installed to the proper depth.
   Fig 5: Identifying M20 Left Side Oil Gallery Threaded Plug

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8. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M20 left side oil gallery threaded plug.
   CAUTION: Refer to FASTENER NOTICE .
9. Install the M20 left side oil gallery threaded plug.

   Tightening torque 

   Tighten the M20 left side oil gallery threaded plug to 31 N.m (23 lb ft)  .

   Fig 6: Identifying M14 Left Side Coolant Drain Threaded Plug

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10. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 left side coolant drain threaded plug.
11. Install the M14 left side coolant drain threaded plug.

    Tightening torque 

    Tighten the M14 left side coolant drain threaded plug to 31 N.m (23 lb ft)  .

    Fig 7: Identifying M14 Rear Oil Gallery Threaded Plug

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12. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 rear oil gallery threaded plug.
13. Install the M14 rear oil gallery threaded plug.

    Tightening torque 

    Tighten the M14 rear oil gallery threaded plug to 31 N.m (23 lb ft)  .

    Fig 8: Identifying M14 Right Side Coolant Drain Threaded Plug

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14. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 right side coolant drain threaded plug.
15. Install the M14 right side coolant drain threaded plug.

    Tightening torque 

    Tighten the M14 right side coolant drain threaded plug to 31 N.m (23 lb ft)  .

    Fig 9: Identifying M14 Right Side Oil Gallery Threaded Plug

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16. Apply thread sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent on the threads of the M14 right side oil gallery threaded plug.
17. Install the M14 right side oil gallery threaded plug.

    Tightening torque 

    Tighten the M14 right side oil gallery threaded plug to 31 N.m (23 lb ft)  .

    Fig 10: Identifying Cylinder Block-To-Oil Pan Alignment Dowels

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18. Install the cylinder block-to-oil pan alignment dowels.
    Fig 11: Identifying Right Front Oil Pan Rail Oil Gallery Expansion Plug

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19. Install the NEW right front oil pan rail oil gallery expansion plug.
20. Ensure the NEW right front oil pan rail oil gallery expansion plug is installed to the proper depth.
    Fig 12: Identifying Oil Jet And Bolts

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21. Install the oil jets.
22. Install the oil jet bolts.

    Tightening torque 

    Tighten the oil jet bolts to 10 N.m (89 lb in)  .

    Fig 13: Identifying Crankshaft Position Sensor O-Ring

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23. Install the NEW crankshaft position sensor O-ring, if damaged.
    Fig 14: Identifying Crankshaft Position Sensor And Bolt

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24. Install the crankshaft position sensor.
    CAUTION: Refer to FASTENER NOTICE .
25. Install the crankshaft position sensor bolt.

    Tightening torque 

    Tighten the crankshaft position sensor bolt to 10 N.m (89 lb in)  .

    Fig 15: Identifying Left Knock Sensor And Bolt

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26. Install the left knock sensor to the cylinder block, as shown.
27. Install the left knock sensor bolt.

    Tightening torque 

    Tighten the left knock sensor bolt to 23 N.m (17 lb ft)  .

28. Ensure proper sensor orientation.
    Fig 16: Identifying Right Knock Sensor And Bolt

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29. Install the right knock sensor to the cylinder block, as shown.
30. Install the right knock sensor bolt.

    Tightening torque 

    Tighten the right knock sensor bolt to 23 N.m (17 lb ft)  .

31. Ensure proper sensor orientation.
    Fig 17: Identifying Block Heater Cartridge

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32. Install the block heater cartridge, if equipped.

    Reference: CRANKSHAFT AND BEARING INSTALLATION