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Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Marks On Timing Chain And Camshaft Position Actuators
G05465332Courtesy of SUZUKI OF AMERICA CORP.
NOTE:
  • Ensure that the marks on the camshaft position actuator and the timing chain (1-4) are aligned.
  • DO NOT tighten the camshaft position actuator bolt at this time.
  1. Locate the camshafts to the cylinder head and assemble the camshaft actuators to the camshafts.
  2. Install the camshafts and the camshaft bearing caps. Refer to CAMSHAFT INSTALLATION - LEFT SIDE .
  3. Remove the EN-48313.
    Fig 2: Tightening Camshaft Position Actuators
    G05465333Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Use an open-end wrench at the camshaft hex to prevent camshaft/engine rotation.
  4. Install and tighten the camshaft position actuators. Refer to CAMSHAFT POSITION ACTUATOR INSTALLATION - LEFT SIDE INTAKE (FOURTH DESIGN)  and CAMSHAFT POSITION ACTUATOR INSTALLATION - LEFT SIDE EXHAUST (FOURTH DESIGN) .
  5. Install the intake camshaft position actuator solenoid. Refer to CAMSHAFT POSITION ACTUATOR SOLENOID VALVE SOLENOID REPLACEMENT - BANK 2 (LEFT SIDE) INTAKE .
  6. Install the camshaft sensors. Refer to CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 2 (LEFT SIDE) EXHAUST and CAMSHAFT POSITION SENSOR REPLACEMENT - BANK 2 (LEFT SIDE) INTAKE .
  7. Install the crankshaft balancer. Refer to CRANKSHAFT BALANCER INSTALLATION .
  8. Install the camshaft cover. Refer to CAMSHAFT COVER REPLACEMENT - LEFT SIDE .
  9. Install the lower intake manifold. Refer to LOWER INTAKE MANIFOLD REPLACEMENT .