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Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Engine Mechanical) >> Repair instructions >> Camshaft Cover Replacement - Left Side >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2008 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Camshaft Cover Bolt
G05465235Courtesy of SUZUKI OF AMERICA CORP.
  1. Install new camshaft cover bolt grommets prior to installing the camshaft cover bolts.
    Fig 2: Identifying Engine Front Cover Split Lines
    G05465236Courtesy of SUZUKI OF AMERICA CORP.
  2. Place a bead 8 mm (0.3150 in) in diameter by 4 mm (0.1575 in) in height of RTV sealant, GM P/N 12378521 (Canadian P/N 88901148) or equivalent, on the engine front cover split lines (1).
    Fig 3: Identifying Left Camshaft Cover
    G05465237Courtesy of SUZUKI OF AMERICA CORP.
  3. Place the left camshaft cover into position onto the left cylinder head.
    Fig 4: Identifying Left Camshaft Cover Bolts
    G05465238Courtesy of SUZUKI OF AMERICA CORP.
  4. Loosely install the left camshaft cover bolts.
    Fig 5: Identifying Left Camshaft Cover Bolts Tightening Sequence
    G05465239Courtesy of SUZUKI OF AMERICA CORP.
    CAUTION: Refer to FASTENER NOTICE .
  5. Tighten the left camshaft cover bolts in the sequence shown.

    Tightening torque 

    Tighten the left camshaft cover bolts in the sequence to 10 N.m (89 lb in)  .

    Fig 6: Identifying Special Tool EN 46101
    G05465240Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the EN 46101 from the spark plug tubes of the left cylinder head.
  7. Position wire harness and clip to camshaft cover.
  8. Remove the left side ignition coils. Refer to IGNITION COIL REPLACEMENT - BANK 2 .
  9. Remove the upper intake manifold. Refer to UPPER INTAKE MANIFOLD REPLACEMENT .