LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Suzuki >> 2009 >> XL7 Limited, AWD >> Repair and Diagnosis >> Engine Performance >> Fuel Delivery >> Fuel System >> Repair Instructions >> Fuel Feed Pipe Replacement >> Removal Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal Procedure

WARNING: Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.
WARNING: Refer to GASOLINE/GASOLINE VAPORS CAUTION .
WARNING: Whenever fuel lines are removed, catch fuel in an approved container. Container opening must be a minimum of 300 mm (12 in) diameter to adequately catch the fluid.
CAUTION: Fuel/Vapor lines cannot be spliced or repaired. The line must be replaced (if damaged) with the same type of line.
Fig 1: Identifying Fuel Feed Pipe Quick Connect Fitting And Fuel Rail
G05465684Courtesy of SUZUKI OF AMERICA CORP.
  1. Disconnect the negative battery cable. Refer to BATTERY NEGATIVE CABLE DISCONNECTION AND CONNECTION .
  2. Disconnect the fuel feed pipe quick connect fitting (3) from the fuel rail. Refer to METAL COLLAR QUICK CONNECT FITTING SERVICE .
  3. Disconnect the evaporative emission (EVAP) pipe quick connect fitting (3) from the EVAP purge solenoid. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  4. Cap the fuel and EVAP lines in order to prevent system contamination.
    5. Fig 2: Raising And Support Vehicle
    G05465685Courtesy of SUZUKI OF AMERICA CORP.
  5. Disconnect the rear brake line fittings from the brake pressure module.
  6. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  7. Remove the EVAP canister. Refer to EVAPORATIVE EMISSION CANISTER REPLACEMENT .
    8. Fig 3: Identifying Fuel Feed Pipe Quick Connect Fitting
    G05465686Courtesy of SUZUKI OF AMERICA CORP.
  8. Disconnect the fuel feed pipe quick connect fitting (2) from the fuel tank. Refer to PLASTIC COLLAR QUICK CONNECT FITTING SERVICE .
  9. Cap the fuel and EVAP lines in order to prevent system contamination.
    10. Fig 4: Identifying Left Rear Brake Line Fitting Of Brake Crossover Pipe
    G05465687Courtesy of SUZUKI OF AMERICA CORP.
  10. Disconnect the left rear brake line fitting from the brake crossover pipe.
    11. Fig 5: Identifying Right Rear Brake Line Fitting Of Rear Brake Hose
    G05465688Courtesy of SUZUKI OF AMERICA CORP.
  11. Disconnect the right rear brake line fitting from the rear brake hose.
    12. Fig 6: Identifying Push Pin And Pipe Clips
    G05465689Courtesy of SUZUKI OF AMERICA CORP.
  12. Remove the push pin (1) from the underbody side rail hole.
  13. With the aid of an assistant, release the fuel/EVAP/brake pipe clips (2) from the underbody studs.
  14. Place the fuel/EVAP/brake pipe assembly on a clean work surface.
    15. Fig 7: Identifying Fuel Feed Pipe
    G05465690Courtesy of SUZUKI OF AMERICA CORP.
  15. Remove the fuel feed pipe from the fuel/EVAP/brake pipe assembly clips.
scientia non olet · About LEMON Manuals