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Terminal Replacement Procedure

After the terminal is crimped to the wire, perform the following procedure in order to replace the terminal.

  1. Slide the new terminal into the correct cavity at the back of the connector.
  2. Push the terminal into the connector until it locks into place. The new terminal should be even with the other terminals. Ensure that the terminal is locked in place by gently pulling on the wire.
  3. Fig 1: Locating Terminal Position Assurance (TPA)
    G00494033Courtesy of SUZUKI OF AMERICA CORP.
  4. Locate the terminal position assurance (TPA).
  5. Fig 2: Identifying TPA And Flat-Blade Tool
    G00494034Courtesy of SUZUKI OF AMERICA CORP.
  6. Use a small flat-blade tool to push the TPA until it bottoms out.
  7. Fig 3: Identifying Fully Seated TPA
    G00494035Courtesy of SUZUKI OF AMERICA CORP.
  8. Ensure the TPA is fully seated. The TPA should be centered and flush with the connector body when viewed.