Magnet Clutch Removal and Installation: Installation

Install magnet clutch coil.
NOTE: Protrusion (1) on underside of magnet clutch coil and hole (2) on compressor body assembly must match to stop movement of magnet clutch coil and to locate lead wire correctly.

Fig 1: Identifying Protrusion And Magnet Clutch Coil Hole
Courtesy of SUZUKI OF AMERICA CORP.
Install new snap ring (1) using snap ring plier (opening type).

Fig 2: Installing Snap Ring Using Snap Ring Plier
Courtesy of SUZUKI OF AMERICA CORP.
Install magnet clutch pulley.
1. Set magnet clutch horizontally over clutch installation boss.
2. Place special tool (A) onto bearing of magnet clutch (1). Ensure that edge rests only inner rase of bearing.
  Special Tool
  
  (A): 09951-15511
  
  Fig 3: Placing Special Tool Onto Bearing Of Magnet Clutch
  Courtesy of SUZUKI OF AMERICA CORP.
3. Install new snap ring (1) using snap ring plier (open type).
  
  Fig 4: Installing Snap Ring Using Snap Ring Plier
  Courtesy of SUZUKI OF AMERICA CORP.
Install armature plate (2).
Using special tool (A), tighten armature plate bolt (1) to specified torque.
Tightening torque

Armature plate bolt: 18 N.m (1.8 kg-m, 13.5 lbf-ft)

Special Tool

(A): 09991-06310

Fig 5: Tightening Armature Plate Bolt
Courtesy of SUZUKI OF AMERICA CORP.
Check clearance between armature plate (2) and magnet clutch pulley (3) using thickness gauge (1). If clearance is out of specification, adjust clearance by putting shim(s) on compressor shaft.
Standard clearance between armature plate and magnet clutch

"a": 0.3 - 0.6 mm (0.012 - 0.024 in.)

Fig 6: Checking Clearance Between Armature Plate And Magnet Clutch Pulley Using Thickness Gauge
Courtesy of SUZUKI OF AMERICA CORP.
Install compressor to vehicle referring to COMPRESSOR ASSEMBLY REMOVAL AND INSTALLATION .