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Home >> Suzuki >> 2009 >> Grand Vitara Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Fuel System (N32A)) >> Repair Instructions >> Fuel Pump Assembly Removal and Installation >> Installation
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Fuel Pump Assembly Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.
CAUTION: When connecting joint, clean outside surface of pipe where joint is to be connected, push joint into pipe till joint lock clicks and check to ensure that pipes are connected securely, or fuel leak may occur.
  1. Connect suction pipe (1) to fuel pump.
    Fig 1: Connecting Suction Pipe To Fuel Pump
    G06493493Courtesy of SUZUKI OF AMERICA CORP.
  2. Put plate (1) on fuel pump assembly (3) by matching the protrusion of fuel pump assembly (2) to plate hole (4) as shown.
    Fig 2: Locating Plate Hole
    G06493494Courtesy of SUZUKI OF AMERICA CORP.
  3. Clean mating surfaces of fuel pump assembly and fuel tank.
  4. Install new O-ring (2) and fuel pump assembly (1) to fuel tank.

    Tightening torque 

    Fuel pump nut (a): 11 N.m (1.1 kg-m, 8.5 lbf-ft) 

    Fig 3: Identifying O-ring And Fuel Pump Assembly
    G06493495Courtesy of SUZUKI OF AMERICA CORP.
  5. Connect fuel pipe (1) and fuel pump connector (3) to fuel pump (2).
    Fig 4: Identifying Fuel Pipe And Fuel Pump Connector
    G06493496Courtesy of SUZUKI OF AMERICA CORP.
  6. Install fuel tank, see Fuel Tank Removal and Installation .