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Home >> Suzuki >> 2009 >> Grand Vitara Base, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Engine Cooling System (N32A)) >> Repair Instructions >> Water Pump Removal and Installation >> Installation
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Water Pump Removal and Installation: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Clean mating surfaces of water pump assembly and timing chain cover.
  2. Install new gasket (2) to timing chain cover.
  3. Install water pump assembly (1) to timing chain cover and tighten bolts to specified torque.

    Tightening torque 

    Water pump bolt (a): 10 N.m (1.0 kg-m, 7.5 lbf-ft) 

    Fig 1: Identifying Water Pump Bolt And Gasket
    G06493374Courtesy of SUZUKI OF AMERICA CORP.
  4. Install water pump pulley (1) and tighten bolts to specified torque.

    Special Tool 

    (A): Water pump pulley holding tool (EN-46104) 

    Tightening torque 

    Water pump pulley bolt (a): 12 N.m (1.2 kg-m, 9.0 lbf-ft) 

    Fig 2: Identifying Water Pump Pulley And Bolts
    G06493375Courtesy of SUZUKI OF AMERICA CORP.
  5. Install accessory drive belt. See ACCESSORY DRIVE BELT REMOVAL AND INSTALLATION .
  6. Install reservoir (1).
  7. Fig 3: Identifying Reservoir
    G06493376Courtesy of SUZUKI OF AMERICA CORP.
  8. Refill cooling system referring to COOLING SYSTEM REFILLING .
  9. Connect negative cable to battery.
  10. Check each part for leakage.