Intake Manifold Removal and Installation: Removal

WARNING: This page is about a different variant/trim than selected.

Relieve fuel pressure. See FUEL PRESSURE RELIEF PROCEDURE .
Disconnect negative cable at battery.
Remove engine cover.
CAUTION: When removing engine cover, be sure to lift up its front side to prevent breakage of engine cover claws.
Drain coolant. See COOLING SYSTEM DRAINING .
Remove throttle body assembly. See THROTTLE BODY REMOVAL AND INSTALLATION .
Remove the following parts.
- Purge pipe bolt (1)
- Purge valve bracket bolt (2)
- Electric wire bracket bolt (3)
- Water bypass hose (4)
- PCV hose (5)
- Brake booster hose (6)
- Purge hose (7)
  
  Fig 1: Identifying Purge Pipe Bolt And Purge Valve Bracket Bolt With Water Bypass Hose
  Courtesy of SUZUKI OF AMERICA CORP.
Remove intake upper manifold and intake manifold upper gasket.
Remove fuel injectors. See FUEL INJECTOR REMOVAL AND INSTALLATION .
Remove intake lower manifold and intake manifold lower gasket.